Five axis Turbine blade machining center

V5-320AU

Complex Thin-Wall Integrity

Single-Setup Efficiency

Micrometer-Level Precision

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V5-320AU
  • Overview
  • Visuals & Video
  • Specifications &Options
  • Applications
    • Commodity name: V5-320AU

    <p>Complex Thin-Wall Integrity</p> <p>Single-Setup Efficiency</p> <p>Micrometer-Level Precision</p>

    Visuals & Video

    Five-axis Turbine BladeMachining Center

    Classic C-shaped structure, with self-developed high-precision electric spindle and torquemotor direct-drive turntable, A-axis dual-torque motor synchronous drive technology, highdynamic response of the whole machine, realizing high-precision and efficient machiningof blades


    General introduction of the machine

    ➢One-piece high performance cast bed
    ➢Tool cutting point coincides with swing centre
    ➢High torque high speed electric spindle
    ➢High torque B-axis drive
    ➢Double A-axis
    ➢Double Z-axis
    ➢U-axis one-touch drive and locking

    Specifications & Options

    V5-300AU Machine Tool Technical Parameters
    Category Subcategory Values
    Axis Travels X 500 mm
      Y 300 mm
    Z 400 mm
    Minimum distance from spindle end face to A swing angle center 80 mm
    A n×360°
    B -40°~ +40°
    U 300 mm
    Maximum distance between the end faces of the headstock and tailstock 500 mm
    Maximum Size of Machined Workpiece Maximum workpiece turning diameter ∅300 mm
      Maximum workpiece length (including fixture) 500 mm
    Spindle Motor power (S1) 30 kW
      Motor power (S6-40%) 39 kW
    Spindle taper hole HSK A63
    Speed range 0–15000 rpm
    Continuous torque (S1) 95 Nm (below 3000 rpm)
    Maximum torque (S6-40%) 124 Nm
    Axis Feed Speeds X 0–36000 mm/min
      Y 0–36000 mm/min
    Z 0–32000 mm/min
    A 200 rpm
    B 40 rpm
    U 10000 mm/min
    Position Accuracy (VDI/DGQ3441) X/Y/Z positioning accuracy 0.008
      X/Y/Z repeat positioning accuracy 0.004
    A/B positioning accuracy 8″
    A/B repeat positioning accuracy 4″
    Tool Magazine Type Disc type, with tool change manipulator
      Tool magazine capacity 24 tools
    Tool holder type HSK A63
    Maximum tool weight 7 kg
    Maximum tool diameter (full tool) ∅78 mm
    Maximum tool diameter (adjacent empty) ∅120 mm
    Maximum tool length 220 mm

    Applications

    Aero-engine Blades: The core domain, specifically focusing on machining compressor and turbine blades for aircraft engines.

    Turbomachinery Blades: A broader category encompassing blades for various high-speed rotating machinery like gas turbines (both aviation and power generation), steam turbines, and compressors.

    Blisks (Bladed Disks): Covering the machining of integrated bladed disks, a critical component in modern high-performance jet engines where blades and disks are manufactured as a single unit.

    Complex Curved Surfaces (Thin-Walled): Encompassing precision machining of intricate, aerodynamic, free-form surfaces on thin-walled, high-strength components common in aerospace.

     

  • Visuals & Video

    Five-axis Turbine BladeMachining Center

    Classic C-shaped structure, with self-developed high-precision electric spindle and torquemotor direct-drive turntable, A-axis dual-torque motor synchronous drive technology, highdynamic response of the whole machine, realizing high-precision and efficient machiningof blades

    Turbine Blade Efficient Precision Machining Solutions

    Core Advantages of Our Five-axis Turbine BladeMachining Center

    1.HSKA63 Electric Spindle
    The electric spindle adopts a high-efficiency asynchronousbuilt-in motor,high-precision ceramic bearings, vibratiorsensors,temperature sensors and tool internal cooling andother functions are optional.


    2.Direct Drive Turntable
    Self-developed direct drive turntable, using high-precision torque motor, zero transmission gap,no wear, equipped with high-precision angle encoder, high-end numerical control system, to achieve high dynamic and precise control.

     

  • Specifications & Options

      Technical Parameters
    Workpiece   Unit                               Parameter
    Maximum diameter mm 320 
    Maximum distance between the ends of the head
    and tail frames
    mm 500 
    Maximum weight (including fixtures) kg 100 
    Processing range
    Spindle end face to
    A-axis center
    Maximum mm 480 
    Minimum 80 
    Xaxis mm 700 
    Yaxis mm 350 
    Z axis mm 400 
    A axis o n×360
    B axis o -40~+40
    U axis mm 320 
    Spindle
    Handle HSKA63
    Rated speed rpm 2000 
    Maximum speed 18000 
    Electric spindle output torque(S1/S6) N.m 72/88
    Electric spindle output power (S1/S6) kW 15/18.5
    Axis
    Rapid speed Xaxis m/min 36 
    Yaxis 36 
    Z axis 36 
    Maximum speed U axis m/min 10 
    Aaxis rpm 100 
    B axis 100 
    Tool magazine
    Tool magzine form Disc
    Tool selection method Two-way nearby tool selection
    Tool magzine capacity T 24 
    Max.tollength mm 220 
    Max.tool weight kg
    Max.cutter diameter Fulltool mm 78 
    Adjacent empty tool 150 
    Precision
    Executive standard GB/T 20954
    Positioning accuracy X/N/Z/U axis mm 0.007 
    A/B axis  
    Repeatability X/N/Z/U axis mm 0.005 
    A/B axis "
    Weight kg 8000 
    Capacity KVA 150 
    Dimensions(length x width x height) mm 4630×2820×3150
  • Applications

    Aero-engine Blades: The core domain, specifically focusing on machining compressor and turbine blades for aircraft engines.

    Turbomachinery Blades: A broader category encompassing blades for various high-speed rotating machinery like gas turbines (both aviation and power generation), steam turbines, and compressors.

    Blisks (Bladed Disks): Covering the machining of integrated bladed disks, a critical component in modern high-performance jet engines where blades and disks are manufactured as a single unit.

    Complex Curved Surfaces (Thin-Walled): Encompassing precision machining of intricate, aerodynamic, free-form surfaces on thin-walled, high-strength components common in aerospace.

    Outline Drawings

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You can contact us in the
following ways!

Address: Room 407, Building 1, Yinergy Science and Technology Park, No.69 Weixin Road, Suzhou Industrial Park, Suzhou, China.

WhatsApp / WeChat:

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